Hi
@torqueit, Understood. I have reviewed the TUV/Manual you posted. It is great you like them as the overall Audi R8 chassis is such a good foundation.
The Bilstein manual doesn't seem to show spring part numbers (Eibach's) that tell us the rates. One of the front pictures may show the front rate of 120 N/mm, but not positive - this seems low for the ride height range. I am surprised these were TUV approved without specific damper adjuster settings specified, though the compression adjuster on the remote reservoir doesn't change the behavior to any significant degree and not sure on the rebound adjuster actual curve adjustment.
@torqueit have you tried adjusting these Bilstein Clubsport damper adjusters?
Quality/Reliability - Ă–hlins TTX and Bilstein Clubsports are Similar
Bilstein's Clubsport quality/reliability I would say is on par with Ă–hlins TTX's based on reputation and lack of knowledge of otherwise.
I believe Bilstein uses a dry shaft seal for these Clubsports like Ă–hlins does (for durability and eliminating constant service) while maintaining low friction. Many "racing" dampers use wet shaft seals intended to reduce friction, but they lose a little fluid with every stroke. This is not an issue in racing due to constant valving changes/rebuilds. But the wet seal requires rebuilds every season for passenger cars that are driven a few thousand miles plus.
The following highlights some significant differences for others to consider when looking at suspension options.
Advantages for Ă–hlins TTX's and Ahlman Performance
Settings/Setup Specified by Ă–hlins and Ahlman Performance
Whether the Ă–hlins developed TTX Pro Advanced Trackday (smooth road track biased) or our Ahlman Performance developed Stage II (balance of road and track - from smooth to rough roads and tracks) the adjuster settings are specified for the road (more toward ride) and the track - biased toward handling and response. We focus on connecting our customer's better to their cars (and engaged more in the experience) with more direct/linear steering response and feel, more grip with more consistent balance throughout the corner and improved ride and control. The R8's reponse becomes more engaging and predictable.
A lot of analysis and development time and effort has been put into getting these right to provide safe performance for our customers. We do not believe this complicated process should be left to the customer to tune on the street or otherwise.
Adjustability
The Ă–hlins TTX's for the R8 are two-way adjustable, like the Bilsteins, but the Ă–hlins have 20 clicks for the low speed compression and 20 clicks for the low speed rebound adjustment. The Bilstein list 10 clicks for each, where-as noted their compression adjuster range is very limited due to acting on the remote reservoir. This limited range is due to the only fluid going to the canister is from the rod displacement and not the piston.
The Ă–hlins TTX adjusters have the entire fluid volume going through them 100% of the time due to a different design with a solid piston and the valving and orifices all at the adjusters.
This means the Ă–hlins TTX adjustments can actually be felt and change the car in 1-2 click adjustments
The Ă–hlins TTX design can also readily be changed to 4-way adjusters at any time
The Ă–hlins TTX adjusters for the R8 can easily be seen and accessed at the tire fender opening with the wheel/tire at full rebound (the car jacked up and used of short jack stands for safety.
It appears the Bilstein Clubsport compression adjuster is through a small access hole in the fender liner and it is unclear if one can reach the rebound adjuster at the top mount without fender liner removal or modification, but it doesn't look like it.
Clean Package
The Ă–hlins TTX's for the R8 do not have a remote reservoir to package
Technical Support
Rarely needed, but my 27 year chassis/vehicle dynamics design and development background, while developing what we sell on our Audi R8 V10, results in unmatched technical support of our aspect of what we sell. Our detailed chassis/vehicle dynamics experience, as well as the R8 specifically, helps our customers get the most out of our systems.